Melvin is an avid reader and a retired scientist (chemist) after working for one major pharmaceutical company for 32 years.
The Manhattan Project was a massive, secret organization initiated by the United States’ Army with the goal to generate enough Uranium-235 to build an atomic bomb before Nazi Germany and Japan. Before it was all over the Manhattan Project would eventually employed more than 130,000 workers at a cost of about 2 billion dollars in massive facilities covering about 90 square miles in Oak Ridge, Tennessee located 20 miles west of Knoxville, Tennessee. Canada and the United Kingdom was also involved in this project. In order to process enough Uranium-235 to make the bomb, the army had to obtain permission from the United States Treasury Department to borrow tons of silver stored at the West Point Bullion Depository in New York with a catch. They had to account for and return all the borrowed silver to the depository after the project was completed or within five years.
The Project's Goal
Before the Manhattan Project, only a small amount of Uranium-235, about a few milligrams, was available and was only being produced under laboratory settings. Natural occurring Uranium is 99.3% Uranium-238 and 0.7% Uranium-235. That means for every 100 pound of naturally occurring Uranium, only 0.7 pounds of it is Uranium-235. Only Uranium-235 is fissile, capable of sustaining a chain reaction of nuclear fission. Therefore, the main goal of the project was to devise a safe and efficient way to produce sufficient enriched uranium-235 for an atomic bomb. To make an atomic bomb 50 kilograms of Uranium-235 was needed. This quantity of Uranium-235 is called its critical mass. Keep in mind that it takes 1000 grams to make 1 kilogram of material. An ounce is equivalent to 28 grams so 50 kilograms is equivalent to 110 pounds. The army only needed 110 pounds of Uranium-235 to make the most destructive bomb ever. This does not sound like a lot but at that time it was not easy to make large quantities of Uranium-235.
The other goal of the project was to scale-up the laboratory method to an industrial production level in order to produce a lot of Uranium-235 in a relative short period of time since time was critical. Nazi Germany already had a running start to produce the first atomic bomb and Japan was planning to build one also.
The Origin of the Project
This project was unlike any project before it. The idea of the project was initiated and organized initially by the Office of Scientific Research and Development and later handled over to the War Department in 1942. It first offices were located, believe it or not, on Broadway in New York City as part of the Atlantic Division Headquarters and was called the “Manhattan Engineering District” or MED. The name was later changed to the “Manhattan Project”. Colonel James C. Marshall became the first District Engineer and remained in that position until Colonel Kenneth Nichols replaced him in 1943. Major General Leslie Groves was appointed commanding general of the project.
The Three Ways to Make Enriched Uranium-235
Before the Manhattan Project, there were several ways to produce Uranium-235 and ultimately three of them were used to produce the Uranium-235 during the project. The three main techniques used for uranium enrichment, the separation of Uranium-235 from Uranium-238, were performed as a series in the following order: thermal diffusion, gaseous diffusion, and electromagnetic separation. The electromagnetic separation technique, the final step in the process, is the one I want to discuss here since it pushes the Uranium enrichment to 85%, which was pure enough for atomic bombs.
Since the electromagnetic separation technique involves using magnets created by winding copper wire around a core and supplying electricity through the wire for the coils, Nichols and Marshall immediately realized that they would need a lot of copper for this project if they were going to scale this up to industrial level. But copper at that time was primarily used in shell casings during the war. So they came up with the idea of using silver as a substitute and there was only one place they knew to get that much silver; the West Point Bullion Depository vault where all the U.S. Treasury silver was stored. Nichols met with Daniel Bell, the Undersecretary of the Treasury Department, on August 4, 1942 to submit a request to borrow 6,000 tons of silver from the depository.
How was the Borrowed Silver Used?
Once the source of the needed silver was confirmed construction of the electro-magnetic separation plant, codename”Y-12” was started in 1943. It took 20,000 laborers 67 million hours to complete the construction of 200 buildings for this complex. This is where all that borrowed silver from the West Point depository comes in. The borrowed silver was used for the windings in the coils to construct these electro-magnets. A total of 940 magnets were constructed with coils fabricated from about 28 million pounds of silver in the Phelps-Dodge Copper Products Company located in Bayway, New Jersey and another 268,000 pounds of silver was shipped to Oak Ridge to be fabricated into busbar pieces. Busbars were large conductors located over the magnets that conducted electricity to each magnet or calutron. The Calutrons, a total of 96, were arranged in an oval configuration called a racetrack. The shape was later changed to a rectangular configuration due to problems regulating the magnets in the curved portions of the oval racetracks. A total of 12 of these racetracks were built with a grand total of 1,152 electro-magnets.
The electro-magnetic mass spectrometers (calutrons) used in the projects were large equipments (much larger than a man) used to separate the Uranium-235 from Uranium-238 by shooting an accelerated stream of heated uranium tetrachloride molecules which was vaporized into positively charged ions, between powerful electro-magnets inside a vacuum tank. The magnets bent the stream of ions into two streams where the ions for Uranium–238 and Uranium-235 were collected into separate collectors, since they followed different trajectory paths based on their mass. Only 100 milligrams of Uranium-235, about the size of an aspirin tablet, were collected a day in each calutron. This was the reason why 1000 calutrons was needed to maximize the collection rate of Uranium-235.
50 Kilograms At Last
Accumulation of the needed Uranium-235 was a gradual process. The Oak Ridge facility did not produce it first 25 kilograms (55 pounds) of bomb-grade uranium until April 1945. It would take another three and a half month (mid July) before the facility would reach its goal of 50 kilogram (110 pounds) of Uranium-235. The end result was the accumulation of enough Uranium-235 to make the first atomic bomb called Little Boy, which was dropped on Hiroshima on August 6, 1945.
Returning the Borrowed Silver
Due to the improvement in the separation process using the gaseous-diffusion technique, just about all the Y-12 buildings except one was shutdown in December of 1946. The transfer of control of the Manhattan Engineering District to the Atomic Energy Commission took place on January 1, 1947. Some of the calutrons are still in use today to separate every element in the periodic table. Most of these calutrons were refitted with copper winding and the silver was removed and sent back to the depository in West Point. The last of the Manhattan Project silver was not return to the depository until June 1, 1970; obviously way past the five year stipulation put forth by the U.S. Treasury back in 1942. In conclusion, all 98 million pounds of silver plus more that was used for the project back in the 1940s were finally back in the vault after June 1, 1970, as promised.
2. American Scientist , Volume 99, Number 1, January-February 2011
© 2010 Melvin Porter
Melvin Porter (author) from New Jersey, USA on November 16, 2011:
Lord de Cross, thanks for your comment. Einstein and Oppenheimer were fully aware of the consequences of using the atomic bomb as weapon of mass destruction but unfortunately the world was at war at the same time this knowledge came to light and during the time this technology was developed. On the other hand, the destructive power of this weapon shorten the war dramatically and saved a lot of lives that would have been lost later had the war progress longer.
Joseph De Cross from New York on November 16, 2011:
This one of the seriously searched scientific hubs that I have read about. I can imagine the lives and the hours spent at the locations in order to make the Manhattan project a reality. What makes me wonder if Einstein and Fermi and Oppenheimer were involved in this project knowingly of the consequences for the sake fo the end of the War Via baby boy ENOLA GAY. Great oldie hub and thanks Melpor for your time and your chemical insightful background that made this hub superb!
Melvin Porter (author) from New Jersey, USA on March 04, 2011:
Imatellmuva, thanks for your comments. I try to present these historical events from another perspective. Most people think of the atomic bomb as soon as they hear anything about the "Manhattan Project". It also created a lot jobs for women at the time.
imatellmuva from Somewhere in Baltimore on March 04, 2011:
I've read about the Manhattan Project before, but never with such chemical content. Your background as a chemist shines through...even with research. Admittedly, I chuckled to myself after reading, "Keep in mind that it takes 1000 grams to make 1 kilogram of material." I was like...okay! Great stuff Melpor, I look forward to reading more of your hubs!
Melvin Porter (author) from New Jersey, USA on January 06, 2011:
A M Werner, It probably is a good thing that there is such a small amount of Uranium-235 available because if we were able to get to a lot of this more easier the world would be in serious trouble. China, Iran, Korea and other countries are trying to join the United States and Russia to have that capability to drop a bomb on another country.
Allen Werner from West Allis on January 06, 2011:
Awesome hub melpor! I wish I could be as concise as you have been here. You presented all this fantastic information quickly and efficiently. I always have to wonder, if there was that little amount of naturally occurring uranium-235 available in the world, did the good Lord want us having access to more? And in your response above, you said we have the distinction of being the first country to drop an atomic bomb on another country. We should never forget we also have the distinction of being the only country to that. Peace
Melvin Porter (author) from New Jersey, USA on January 06, 2011:
yenajeon, thanks for comment. I agree it would have been a waste of money and unfortunately the project gave the United States the distinction of being the first country to drop an atomic bomb on another country.
Yena Williams from California on January 05, 2011:
It's also interesting to note that historians say that one of the reasons the US ended up dropping the Nagasaki bombs was because there would've been a backlash from the country if they hadn't. This is because the US spent over 2 million funding the Manhattan Project, so not using the bombs would have been a major waste of money!
Melvin Porter (author) from New Jersey, USA on January 04, 2011:
WildIris, thanks for your comment. I wrote this hub because like my other history hubs I have written I try to present historical events in a different perspective. In this case I am pretty sure many people are unaware that the Manhattan Project needed a lot of silver just to make the project work.
WildIris on January 03, 2011: